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Units in small bore orifice for gas flow calculation: C=degrees Celsius, cm=centimeter, cP=centipoise,
cSt=centistoke, F=degrees Fahrenheit, cfm=cubic feet per minute, cfs=cubic feet per
second, ft=foot, g=gram, hr=hour, in=inch, K=degrees Kelvin, kg=kilogram, lb=pound,
m=meters, mbar=millibar, min=minute, mm=millimeter, N=Newton, Pa=Pascal, psi=pound per
square inch, R=degrees Rankine, s=second, scfm=standard cfm, std=standard.
Types of Pressure Taps for Small Bore Orifices
Topics: Equations Discharge
Coefficient Validity Variables
Error Messages References
Introduction to Small Bore Orifice for Gas Flow Calculation
Orifice flow meters are used to determine a liquid or gas flow rate by measuring the
differential pressure P_{1}P_{2} across the orifice plate.
Orifice flow meters are generally less expensive to install and manufacture than the other commonly used
differential pressure flow meters; however, nozzle and venturi flow meters have the advantage of lower pressure drops.
The orifice calculation on this page is for flow of gases. Please see the links at the
top of this page for liquid flow through orifice meters. Gas flow calculations
include an expansibility factor e, which is not present in the liquid
calculation. The expansibility factor accounts for the effect of pressure change on
gas density as gas flows through the orifice. Our calculation is valid for subsonic
gas flow.
An orifice flow meter is typically installed between flanges connecting two pipe
sections (flanges are not shown in the above drawings). The two standard pressure
tapping arrangements are shown in the drawings; the location of the pressure taps affects
the discharge coefficient somewhat. Flange pressure taps penetrate the flange and
are at a standard distance of 1 inch (2.54 cm) from either side of the orifice. For
corner taps, the pressure tap locations are as shown. For exact geometry and
specifications for orifices, see ASME (2001).
Equations for Small Bore Orifice for Gas Flow
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The calculations on this page are for orifices carrying a gas as described in ASME (2001).
Discharge Coefficients for Small Bore Orifice for Gas Flow (ASME,
2001) To top of page Corner Taps:
Flange Taps:
where D is in inches; and d/D, Re_{D}, and C are dimensionless.
Validity of Small Bore Orifice Calculation for Gas Flow (ASME, 2001)
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Pipe Diameter D
LMNO Engineering orifice calculation requires 0.635 cm ≤ D ≤ 5.08 cm for both
corner and flange taps.
ASME (2001) suggests 1.2 cm ≤ D ≤ 4 cm for corner taps and 2.5 ≤
D ≤ 4 cm for flange taps.
Diameter ratio d/D
LMNO Engineering and ASME (2001) require 0.1 ≤ d/D ≤ 0.8 for corner taps
and 0.15 ≤ d/D ≤ 0.7 for flange taps.
Reynolds number based on pipe diameter Re_{D}
LMNO Engineering and ASME (2001) require Re_{D} ≥ 1000.
Expansibility e
The orifice equation shown above for expansibility e is valid for P_{2}/P_{1}
≥ 0.8. Our orifice calculation gives a warning message if P_{2}/P_{1}
< 0.8, but still computes answers.
Builtin Properties for Certain Gases
To provide ease of use, our orifice calculation has properties of some gases builtin to the
calculation. The user can select Air, Carbon dioxide, Hydrogen, Methane (natural
gas), Nitrogen, or Oxygen. The density is automatically computed using the ideal gas
law based on the upstream pressure and temperature entered. The dynamic viscosity is
a function of temperature and uses the methodology shown on our Gas
Viscosity page. The isentropic exponent, K, is based on the specific
heat ratio. For methane, the dynamic viscosity value shown in the orifice calculation is
valid for 0^{ o}F ≤ T ≤ 1000^{ o}F. If T<0^{
o}F, then the viscosity value shown and used in the orifice computation is the viscosity at 0
^{o}F. If T>1000^{ o}F, then the viscosity value shown and used
in the orifice computation is the viscosity at 1000 ^{o}F (0^{ o}F is 17.8 ^{o}C
and 1000 ^{o}F is 537.8 ^{o}C). For all other gases shown in the
dropdown menu, there is no temperature limitation on the validity of the viscosity.
Dynamic viscosity is essentially independent of pressure.
If you know that your density, viscosity, or isentropic exponent is significantly
different than the value shown in the orifice calculation, then you can select "User enters P_{1},
density, viscosity, K" and enter these values manually. Also, if the gas is not
listed in our dropdown menu, then you can select "User enters P_{1},
density, viscosity, K" and enter these values manually. K must be >
1. Additionally, values for K can be found in Weast (1985,
p. F11), Perry and Green (1984, p. 3144), and other sources.
Pressure Loss
w is the static pressure loss occurring from a distance of approximately D
upstream of the orifice to a distance of approximately 6D downstream of the
orifice. It is not the same as differential pressure. Differential pressure is
measured at the exact locations specified in ASME (2001) (shown in the above figures).
Minor Loss Coefficient
K_{m} is computed to allow you to design pipe systems with orifices and
incorporate their head loss. Head loss is computed as h=K_{m}V^{2}_{pipe}/2g.
Standard Volumetric Flow Rate
Standard volumetric flow rate, Q_{s}, is the volumetric flow rate computed
at standard pressure and temperature, P_{std} and T_{std}
(shown above in variables). Actual flow rate, Q_{a},
is computed at the gas's actual pressure and temperature. Q_{s} is
useful to users who need to compute (or input) standard flow rate; often pump curves and
flow measurement devices provide standard, rather than actual, flow rate. The
advantage of using standard flow instead of actual flow is that the same device (or pump
curve) can be used for a gas at various temperatures and pressures without recalibrating
for an infinite range of actual pressures and temperatures. The user can easily
convert standard to actual flow rate if the actual temperature and pressure of the gas are
known; our orifice calculation does this automatically.
Variables in Small Bore Orifice for Gas Equations:
Top of Page
Dimensions: F=Force, L=Length, M=Mass, T=Time, t=temperature
Bore diameter and throat diameter both refer to d.
Error Messages given by Orifice Calculation
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"P_{2}/P_{1}<0.8. Out of range". The equation for expansibility e is only valid for P_{2}/P_{1}≥0.8.
This is a just a warning message; all variables are computed.
For the following error messages, only some variables are computed. For example
if orifice throat diameter d is to be computed, then pressure ratio, expansibility, pipe
area, pipe velocity, Re_{D}, and some other variables will be computed
and shown. However, if Re_{D} is out of range for C to be
valid, then C and d (and anything depending on d  such as
throat area and throat velocity) will not be computed. If an error message is shown
and you think your input is correct, be sure to check that you have selected the correct
units for your entries.
"Infeasible input". While none of the inputs alone are out of
range, they collectively result in a physically infeasible situation or a computed
parameter will be out of range (e.g. Re_{D} will be <1000 or d/D
will be out of range) or the throat velocity will exceed the speed of sound (the orifice
calculation is only valid for subsonic velocities).
"P_{1} and T (abs) must be >0", "Need P_{1} and
T(abs)>0". Absolute pressure or absolute temperature was entered as
zero or negative. If temperature was entered in C or F, it was internally converted
to absolute temperature.
"Need 0.64<D<5 cm". Pipe diameter must be between 0.635
and 5.08 cm.
"Need 1e20<Density<1e9 kg/m^{3}". Gas density must be entered
between 10^{20} and 10^{9} kg/m^{3}.
"Need 1e19<Viscosity<1e9 m^{2}/s". Kinematic viscosity must
be in this range. Note that kinematic viscosity is dynamic viscosity divided by
density.
"Need 0.1<d/D<0.8". For orifice corner taps, diameter ratio must be
in this range.
"Need 0.15<d/D<0.7". For orifice flange taps, diameter ratio must
be in this range.
"Need K >1". Isentropic exponent was entered as ≤ 1.
"M or Q, and d must be >0". Mass flow rate, volumetric
flow rates, and/or orifice diameter were entered as zero or negative.
"Need Δp > 0". Orifice differential pressure must be positive.
"Need Δp < P_{1}". Orifice differential pressure cannot
exceed P_{1}; this would cause P_{2} (absolute) to be
<0 which is impossible.
"M or Q, and Δp must be >0". Mass flow rate, volumetric
flow rates, and/or differential pressure were entered as zero or negative
"Need Re_{D}>1000". Re_{D} must be at
least 1000.
• Try the simpler orifice calculation on our Bernoulli page if your parameters (for instance d/D, D,
or Re_{D}) are out of range. It is not as accurate, but won't give
"parameter out of range" error messages.
References for Small Bore Orifice for Gas Flow Calculation
Top of Page
American Society of Mechanical Engineers (ASME). 2001. Measurement of fluid
flow using small bore precision orifice meters. ASME MFC14M2001.
Perry, R. H. and D. W. Green (editors). 1984. Perry's Chemical Engineers'
Handbook. McGrawHill Book Co. 6th ed.
Weast, R. C. (editor). 1985. CRC Handbook of Chemistry and Physics.
Chemical Rubber Company. 65th ed.
© 20022014 LMNO Engineering, Research, and
Software, Ltd. All rights reserved.
Please contact us for consulting or questions about orifice gas flow rate measurement.
LMNO Engineering, Research, and Software, Ltd.
7860 Angel Ridge Rd. Athens, Ohio 45701 USA Phone: (740) 7072614
LMNO@LMNOeng.com https://www.LMNOeng.com

To:
LMNO Engineering home page (more calculations)
Other flow meter calculations using standard methodologies:
Orifice for Gases (D>5cm)
Orifice for liquids (D<5cm)
Orifice for liquids (D>5cm)
Nozzle for liquids
Venturi for liquids
Simpler orifice calculation (not as accurate but won't give "parameter out of
range" messages):
Bernoulli page
Pressure Relief Valve
Unit Conversions
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